What is an Insulation Piercing Connector?
An IPC insulation piercing connector is a tool used in communication lines. It can establish a connection by penetrating the insulation layer of the cable. Without stripping the rubber insulation layer to reach the conductor, this innovative tool ensures the safety of construction and the integrity of the cable.
These connectors are widely used in the power industry and the communication industry. Their sturdy shell and good insulation ability can make your transmission system run stably in harsh environments, and they are your best solution.
Components of Insulation Piercing Connector
The insulation piercing connector(IPC) is composed of multiple components, which cooperate with each other to achieve the purpose of line connection transmission and maintain line insulation.
It mainly includes the following 9 parts
- Shearhead
- Nut
- Stainless steel washer
- Upper body
- Poercing Blades
- Waterproof sealing
- Lower body
- Stainless steel bolt
- End cap
These components are fitted and connected layer by layer to ensure the stable operation of your transmission line and the insulation of the environment. An insulation piercing connector is the best and most reliable tool you can choose.
What are the Advantages of Using Insulation Piercing Connectors?
Compared with traditional connection methods, the connection method of insulation piercing connectors is more efficient, directly penetrating the insulation layer, reducing the time of stripping the insulation layer. When they are connected, you don’t need to consider isolating the power supply, you just need to make sure the insultion piercing connector connection is firm. The waterproof insulation design not only enhances safety but also greatly reduces their use and maintenance costs. You don’t need to replace them frequently, and IPC can be used for a long time in harsh environments.
How Do You Install an Insulation Piercing Connector？
Step 1: Place the auxiliary cable into the groove on the insulation piercing connector end
Step 2: Place the main cable into the other end of the connector
Step 3: Put the end cap on one end of the main cable
Step 4: Use the hex wrench to tighten the Insulation Piercing Connector
Step 5: The blade teeth will penetrate the insulation and contact the wire.
Step 6: In rain or bad weather, the waterproof sealing protects the cable from water ingress, allowing stable power transmission.
How to Test the Performance of IPC?
Insulation piercing connectors need to be rigorously tested before use to ensure that they meet industry standards and are safe to use.
These tests include:
Corrosion aging test – Check whether the corrosion resistance is good
Climatic aging test – Detecting connector degradation in harsh environments
Connector bolt tightening test – Pull the cable with the tightening hook to check if the screw is loose
Test for mechanical damage to the main cable – Check whether the insulation layer of the main line conductor is loose and intact.
Branch cable pull-out test – After tightening, check whether the auxiliary cable can be pulled out.
What are the Advantages of Insulation Piercing Connectors？
Wide range of applicability: Applicable to various communication systems and power systems.
Corrosion resistance: Stainless steel components offer good corrosion resistance.
Durable rubber cover: The waterproof sealing is rugged, and it can effectively prevent rainwater penetration.
Easy to install: You just need to place the cable and tighten it with a wrench tool.
Low cost: The insulation piercing connectors of stainless steel and the sturdy shell greatly increase the service life of the insulation piercing connector, reduce maintenance times, and reduce operating costs.
Why Hebei crownwealth is the leading manufacturer of insulation piercing connectors？
We were established in 2011, with professional experience in manufacturing insulation piercing connectors. Our products are reliable, flawless, and meet international certifications. We hope you can better understand the insulation piercing connector from our guide. We are a factory-direct seller with stable logistics. Welcome to consult us.
